Globoidal cam indexing mechanism (GCIM) plays an important role in
automation and machining tools. With the compact structure, a GCIM
is able to reach the required precision on account of high stiffness
and minimized backlash. The requirement to improve the indexing
accuracy for GCIMs from industry applications drives the research
going on. In this dissertation, two strategies to improve the
indexing accuracy of GCIMs are proposed.
The first strategy is by considering
the manufacturing parameters involved in the processes of machining
and assembly. Analytical expressions for the turret motion and
indexing accuracy of grooved GCIMs have been identified. Based on
the kinematic and geometric relationships between the cam and its
roller-follower turret, the effects on the output of the cam
mechanism due to clearances (between the cam and roller; in the
roller bearing), preload (change of the distance between input and
output shafts), and the cam taper angle have been investigated.
As a
result, the
roller alternation in the cam-turret system can be analyzed.
Favorable parameters for the design, machining, and assembly can be
selected to manufacture such devices with improved turret motion and
indexing accuracy. Worked examples are given to demonstrate the
applications of the approach.
The second strategy is a technique
for designing torque balancing cam (TBC) systems that are composed
of spring-loaded planar cams with translating followers for GCIMs.
Such a device can be attached to the input shaft of a GCIM to reduce
the variation of its cam rotational speed. As a result, for
high-speed applications, the intensity of residual vibrations of a
GCIM can be decreased and its indexing accuracy can be improved. To
approximate the required counterbalancing torque curves,
nonparametric rational B-splines have been applied to synthesize the
planar cam motion programs. Experimental results have also been
shown in a practical and high-speed application to prove such a TBC
mechanism is useful and effective. |